Q235 Q195 SGCC DX51D galvanized steel sheet manufacture

Galvanized Steel Sheet 


Material: Q195/Q235 low carbon steel
Thickness: 0.12-4mm
Length: 1-12m
Width: 30-1500mm
Zinc Coating: 30-275g/m2 (Z30-Z275)

Galvanized Steel Sheet 

Galvanized Steel Sheet/Galvanized Carbon Steel Sheet/Thick Sheet is an important metal material with a hot-dipped galvanized surface to prevent corrosion. This steel sheet has excellent weather resistance, corrosion resistance, and durability and is widely used in construction, home appliances, automobiles, and other fields. Features such as high flatness, high strength, and easy processing make it very popular in the market. Wanzhi Steel is oriented to meet customers’ needs, support various customized solutions, and take product quality as our purpose, welcome to consult.

gi Carbon-Steel-Checker-Plate-Sheet

gi Carbon Steel Checker Plate Sheet

Large Spangle Galvanized Roofing Gi Sheets

Spangle Galvanized Roofing Gi Sheets

Galvanized steel sheet Specification

Item Galvanized steel sheet (Galvanized Steel Coil Sheet)
Technique Hot Rolled Cold Rolled
Delivery Time 8-14 days
Application making pipes, cutting sheets, making small tools, making corrugated sheets, making containers, making fences
Length 1-12m
Processing Service Welding, Punching, Cutting, Bending, Decoiling
Shape Flat/Corrugated Steel Plate
Thickness 0.12-4mm
Width 30-1500mm
Surface Galvanized Coated
Surface treatment Passivation(C), Oiling(O), Lacquer sealing(L), Phosphating(P), Untreated(U)
Material ASTM/AISI/SGCC/CGCC/TDC51DZM/TDC52DTS350GD/TS550GD/DX51D+Z Q195-q235-q345

Weight calculation formula

Weight (kg) = Thickness (mm) × Width (m) × Length (m) × 7.85

 

The density of galvanized steel sheet is usually 7.85g/cm³ (or 7850kg/m³).

 

Coating thickness formula

The coating thickness formula is: Dz = coating weight per square meter g (coating area mm2*zinc specific gravity).
The formula can be simplified to: Dz = 0.000139Gz.
Gz: coating weight per square meter g.

Galvanized steel sheet properties

  • Excellent corrosion resistance: the zinc layer effectively isolates air and moisture, thus avoiding oxidation and rust.
  • Long service life: much longer than ordinary steel sheets, 20-50 years or more in normal environments.
  • Low maintenance requirement: virtually maintenance-free and therefore economical, can be used without painting.
  • High strength, light weight: Inheriting the high strength characteristics of steel, galvanized treatment is lighter than traditional materials.

  • Easy processing: good plasticity and processability, suitable for cutting, welding, bending, and stamping.
  • Resistance to abrasion: high surface hardness, adaptable to mechanical abrasion and impact.
  • Wide application: in addition to construction, it also has applications in automobile and home appliances, industry, and agriculture.

What is galvanized sheet steel?

hot rolled SGCC G90 dx51d galvanized sheet

hot rolled SGCC G90 dx51d galvanized sheet

Galvanized steel is made from ordinary steel sheets with a galvanized surface to improve its corrosion resistance and extend its service life. Continuous hot dip galvanizing is generally used so that rust rarely appears on the surface of the steel sheet over time. Galvanizing is a widely used rust prevention measure. After galvanizing, zinc grains, or “zinc spangles”, appear on the surface of the steel, the size of which can be controlled.

Grains smaller than 0.2mm are small zinc flowers, and grains 0.2mm and larger are large zinc flowers.

Three methods of galvanizing steel

According to the production and processing methods, it can be divided into the following categories:

 

1. Hot-dip galvanizing

Said as HDG, the steel coil passes through a high-temperature molten 99.5% pure zinc bath, usually hot-dip galvanizing continuously. In industry terminology, HDG is also called GI.

 

2. Alloy galvanizing

Also called galvanizing annealing, it uses the same hot-dip method as GI, reheating the coil to 500°C on an air knife to form an alloy film of zinc and iron. Because the zinc layer still contains 10% iron during the annealing process, reheating causes the iron to react with the aluminum in the zinc bath to form an iron-zinc alloy. This method is written as “GA” in industry terminology.

 

3. Electro galvanizing

The coating is thinner and the corrosion resistance is not as good as the hot-dip method; zinc is applied by electroplating instead of zinc dipping, zinc is used as the anode and steel is used as the cathode, and the surface effect is good. It is called “EG” in industry terminology.

Steel Regular Spangle Galvanized Corrugated Metal Roofing Panels

Galvanized Corrugated Roof Panels

Uses of galvanized steel sheets

Construction

Use Z120-Z200, ASTM A653, JIS G3302 grades with good corrosion resistance and molding properties for roofs, structures, and walls.

Appliances

Z100-Z150, ASTM A653, JIS G3302 grade galvanized steel sheet with smooth surface, suitable for stamping and forming. Used for appliance housings and internal structures

Automotive

Z150-Z275, ASTM A792, JIS G3313 grade galvanized steel, high strength, and high corrosion resistance, suitable for automotive body and structural parts.

Industrial

Z200-Z275, ASTM A875, EN 10147, high strength and corrosion resistance, suitable for industrial equipment and structural parts.

house elevation

house elevation

corrugated-metal-wall-entryway

corrugated-metal-wall-entryway

Elevator Riser

Elevator Riser

How is Galvanized steel sheet made?

WISE STEEL galvanized sheets are produced from high quality Q195 mild steel by continuously dipping rolled coils into a molten zinc bath at 450 °C (842 °F) to obtain a galvanized steel sheet that meets the required specifications.

q195 low carbon steel coil

q195 low carbon steel coil

High Quality Galvanized Coil

High Quality Galvanized Coil

4×8 HDP Galvanized-sheet

4×8 HDP Galvanized-sheet

What are the common steel types for hot-dip galvanized sheets?

General commodity rolls (CQ), structural galvanized sheets (HSLA), deep drawing hot-dip galvanized sheets (DDQ), bake hardening hot-dip galvanized sheets (BH), duplex steel (DP), TRIP steel (transformation induced plasticity steel), etc.

Does galvanized steel get rusty?

It can last for decades with proper use, but it is always metal and therefore will eventually face rust. Therefore, you can choose galvanized steel with more zinc content, in the meantime, please keep it dry and hygienic, scrub it with mild detergent, and avoid direct contact with highly active metals.

What are the causes of white rust and black spots?

Black spots are formed by further oxidation of white rust. The main causes of white rust are:

  • The thickness of the passivation film is not enough or uneven; passivation principle: Zn+H2GrO4-ZnGrO2=H2.
  • The surface is not oiled or there is residual moisture on the steel surface.
  • The surface of the strip contains moisture when it is coiled.
  • The passivation is not completely dried.
  • It is damp during transportation or storage.
  • The finished product is stored for too long, more than three months.

Galvanized steel sheet grade chart

Galvanized steel is available in a wide variety of grades and grades, with different grades according to the base material, zinc layer, and application.

Zinc Thickness Rating Scale

Galvanized layer grade Weight of galvanized layer (g/m²) Galvanized layer thickness (μm) Applicable Scenario
Z100 100 7-10 General purpose, indoor environment
Z120 120 10-12 Moderately corrosive environments, such as building facades
Z150 150 12-15 Highly corrosive environments, such as coastal areas
Z200 200 15-20 Extremely corrosive environments, such as industrial areas or marine engineering
Z275 275 20-25 Special high corrosive environments, such as chemical equipment

 

Mechanical Properties Rating Scale

ASTM Standard (American Society for Testing and Materials)

Grade Characteristics Uses
ASTM A653 Ordinary galvanized steel sheet with good formability and weldability Construction, home appliances, automotive parts
ASTM A792 High-strength galvanized steel sheets for applications requiring high mechanical properties Structural components, industrial equipment
ASTM A875 Weather-resistant galvanized steel sheets for highly corrosive environments Outdoor construction, bridges, guardrails

 

JIS standard (Japanese Industrial Standard)

Grade Characteristics Uses
JIS G3302 Ordinary galvanized steel sheet with good corrosion resistance and formability Construction, home appliances, agricultural equipment
JIS G3313 High-strength galvanized steel sheet for applications requiring high strength and corrosion resistance. Automobiles, industrial equipment, structural parts

 

EN standard (European standard)

Grade Characteristics Uses
EN 10346 Ordinary galvanized steel sheet with good corrosion resistance and formability Construction, home appliances, automotive parts
EN 10147 High-strength galvanized steel sheets for applications requiring high mechanical properties Structural components, industrial equipment

Is galvanized better than stainless steel?

Z275 Galvanized Steel Sheet MS plate

Z275 Galvanized Steel Sheet MS plate

Functionally speaking the performance of galvanized steel is inferior to stainless steel, especially corrosion resistance, the stainless steel family kills galvanized steel. But in price, stainless steel is relatively more expensive, it is mainly found in high-precision equipment, chloride-containing environments, such as marine equipment, biological laboratory equipment, operating rooms, etc., these places on the metal rust resistance, mechanical properties have stringent requirements, so stainless steel must be used.

In the general environment, galvanized steel is competent enough, so it has a high cost-effective, and is a good alternative to stainless steel.

Common galvanized steel grades

1. DX51D+Z (EN 10346 standard)

DX51D, equivalent to SGCC, is an ordinary galvanized steel sheet with good formability and corrosion resistance. It is used in construction, home appliances, and agricultural equipment.

 

2. SGC400 (JIS G3302)

This is a high-strength galvanized steel grade for applications requiring high mechanical properties, such as structural components, automotive, and industrial.

 

3. Q235B+Z (GB/T 2518)

China standard ordinary galvanized steel sheet with good corrosion resistance and formability. Mostly used in construction appliances and decorative fields.

 

4. G90 (ASTM A653)

High galvanized layer thickness grade, suitable for high corrosive environment. Concentrated in outdoor construction and industrial equipment.

ASTM Regular Spangle Roofing Hot Dipped Zinc

ASTM Regular Spangle Hot Dipped

galvanized checker plate

galvanized checker plate

Corrugated Galvanized Steel Sheet Production

Corrugated Galvanized Steel Sheet

 

DX 51 D-54D Mechanical properties

Steel grade Yield strength Re N/mm2, max. Tensile strenght Rm N/mm2
DX 51 D 270 – 500
DX 52 D 140 – 300 270 – 420
DX 53 D 140 – 260 270 – 380
DX 54 D 120 – 220 260 – 350

Galvanized steel sheet composition

The chemical composition is determined by the base material (e.g. mild steel Q95, Q235, low alloy steel S355, S420) and the galvanized layer.

Chemical composition of common galvanized steel grades:

 

Mild steel galvanized sheet (e.g. Q235B+Z)

Element C Mn Si P S Al Zn
content ≤ 0.22% 0.30%-0.65% ≤ 0.35% ≤ 0.045% ≤ 0.050% ≥ 0.015% ≥ 99.0%
aluminum-zinc-steel-plate for sale

aluminum-zinc-steel-plate for sale

Gi-Coating-Metal-Sheet-Galvanized-Steel-Plate

Metal-Sheet-Galvanized-Steel-Plate

Large Spangle Galvanized Steel Sheet

Large Spangle Galvanized Steel Sheet

Low alloy steel galvanized sheet (e.g. S355J2+Z)

Element C Mn Si P S Cr Ni Zn
content ≤ 0.20% 1.00%-1.60% ≤ 0.55% ≤ 0.035% ≤ 0.035% ≤ 0.30% ≤ 0.50% ≥ 99.0%

G60 galvanized steel specification

Item G60 galvanized steel
Weight of galvanized layer on both sides 183 g/m² (approx. 91.5 g/m² per side)
Weight of galvanized layer on one side Half of both sides
Galvanized layer thickness Total thickness 20-25 µm on both sides (approx. 10-12.5 µm on each side)
Galvanizing process Hot-Dip Galvanizing
Base material Low Carbon or Low Alloy Steel
Chemical Composition C,Mn,Si,P,S,Al
Yield Strength (MPa) >230
Tensile Strength (MPa) >300
Elongation (%) >22

G90 galvanized steel

The number 90 stands for the galvanizing quantity, which is 275 g/m² of zinc per square meter. The following scenarios are applicable for different zinc layer weights.

Galvanized layer grade Weight of galvanized layer (g/m²) Galvanized layer thickness (μm) Applicable Scenario
G30 90 10-12 General purpose, indoor environment
G60 183 20-25 Moderately corrosive environments, such as building facades
G90 275 30-35 Highly corrosive environments, such as coastal areas

Galvanized steel sheet Manufacture – Wanzhi Steel

Wanzhi Steel has several galvanized sheet coil production lines and 3 color coating lines, which can simultaneously meet the production and processing of sheet and strip coils. The length and width of our galvanized sheets can be customized.

 

Interested in galvanized steel? Please contact us for more, we also have sample service.

Whatsapp: +8613938459717

Email: info03@wanzhisteel.com

Inner waterproof kraft paper packaging

Inner waterproof kraft paper packaging

Cold rolled EGI galvanized sheet

Cold rolled EGI galvanized sheet shipped to India

 

Galvanized steel sheet thickness and theoretical weight table
Plate thickness (mm) Plate weight (Kg/m2) Plate thickness (mm) Plate weight (Kg/m2) Plate thickness (mm) Plate weight (Kg/m2) Plate thickness (mm) Plate weight (Kg/m2)
0.1 0.785 0.7 5.496 3.8 29.83 19 149.2
0.12 0.942 0.75 5.8875 4 31.4 20 157
0.15 1.1775 0.8 6.28 4.2 32.97 22 172.7
0.18 1.413 0.9 7.065 4.5 35.325 24 188.4
0.2 1.57 1 7.85 4.8 37.68 25 196.25
0.22 1.727 1.1 8.635 5 39.25 26 204.1
0.24 1.884 1.2 9.42 5.5 43.18 28 219.8
0.25 1.9625 1.3 10.21 6 47.1 30 235.5
0.28 2.198 1.4 10.99 6.5 51.03 32 251.2
0.3 2.355 1.5 11.775 7 54.96 34 266.9
0.32 2.512 1.6 12.56 8 62.8 36 282.6
0.35 2.7475 1.7 13.35 9 70.65 38 298.3
0.38 2.983 1.8 14.13 10 78.5 40 314
0.4 3.14 1.9 14.92 11 86.35 42 329.7
0.42 3.297 2 15.7 12 94.2 45 353.3
0.45 3.5325 2.2 17.27 13 102.1 48 376.8
0.48 3.768 2.5 19.625 14 109.9 50 392.5
0.5 3.925 2.8 21.98 15 117.75 52 408.2
0.55 4.318 3 23.55 16 125.6 55 431.8
0.6 4.71 3.2 25.12 17 133.5 58 455.3
0.65 5.103 3.5 27.475 18 141.3 60 471

 

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