621 tons of steel wire and wire mesh products ordered by Azerbaijan customers have been shipped one after another. The customer’s delivery time is relatively long, and we are required to ship in batches. The products of this cooperation include: PVC Coated Wire, galvanized wire, gabion, Galvanized Barbed Wire. The following is the process record of this case.

Customer Background

The customer is a local comprehensive factory that needs to purchase raw materials to process various finished products, and also sell some directly. He wants to purchase galvanized wire to be processed into crimped wire mesh, filter mesh, mesh basket, mesh basket, and mesh cover. Purchase PVC coated wire to be processed into chain link fence, wire hanger, and woven into handicrafts. Purchase galvanized barbed wire to sell with chain link net, purchase gabion mesh, that is, Reno mat, mainly for construction companies, greening and gardening companies, environmental protection, and water conservancy companies.

Wanzhi Steel Group

How is galvanized wire made?

Galvanized wire is a metal product made of high-quality low-carbon Steel Wire Rods. The production process mainly includes the following steps.

Drawing and forming the steel bar → Pickling and rust removal → High temperature annealing → Immersing in zinc liquid hot dip galvanizing/galvanizing in the electroplating tank → Cooling

The thickness of the zinc layer of galvanized wire can be controlled, the product has excellent toughness, and different specifications (diameter, coil weight) can be produced according to customer needs. Thin wire can be made into fine mesh screens, and thick wire can be used for bundling, making wire mesh, etc.

Wanzhi Steel Factory

How is PVC coated wire made?

It is also called plastic coated wire or plastic-coated iron wire, with colorful and bright colors. Its production involves multiple steps and fine process control.

High-quality steel wire (usually galvanized wire), PVC plastic → steel wire cleaning and drying → steel wire preheating → steel wire glue coating → plastic coating (extrusion/electrostatic plasticization/plastic dipping) → cooling → winding

PVC coated wire combines the insulation and wear resistance of PVC plastic with the strength and toughness of steel wire. It is widely used, such as construction site fences, zoo fences, stadium fences, greenhouse supports, fruit tree support frames, poultry breeding nets, etc. It can also be made into handicrafts such as woven baskets, wind chimes, and animal models.

Azerbaijan Project Production Process

What is PVC Wire and how is it made?

PVC wire is different from PVC coated wire. It is a synthetic fiber made by wet or dry spinning, also known as chloroprene. Which is difficult to ignite and will go out immediately when away from open flames. It has better warmth retention than cotton and wool and hardly absorbs moisture. Its production method is:

Synthesis of vinyl chloride monomer → polyvinyl chloride → polymerization process of PVC → processing and modification of PVC → wet or dry spinning

It is mainly used for industrial filter cloth, work clothes, stage curtains, decorative fabrics, and protective equipment.

Inspection By Wanzhi QC Department

Wanzhi has a professional quality inspection team. Every product is strictly quality-controlled and every delivery is treated with care.

What is galvanized barbed wire and how is it made?

Galvanized barbed wire is a kind of protective net, which is mainly made of Low-carbon steel wire and galvanized on its surface to enhance its corrosion resistance and service life. Its production steps include the following:

High-quality low-carbon steel wire → fully automatic barbed wire machine → weaving (positive twist, negative twist, positive and negative twist) → barbed wire wrapped around the strands → HDP/electro galvanizing (cold galvanizing) → cooling, cleaning and drying → quality inspection → packaging with moisture-proof and rust-proof materials

This material can play an isolation and warning role, protect crops and livestock from harm, and help maintain traffic order. In addition, it can prevent illegal intrusion and can also be used in the production of security fences and anti-theft nets.

Azerbaijan Project Packaging & Storage

Wanzhi Steel uses standard packaging, whether galvanized wire, barbed wire, PVC wire, or Gabion Netting, all do a good job of moisture protection measures, the internal plastic film, the external woven bag, or the bottom of the wooden pallet, the outside are fixed with a rope, to ensure that the transport process is firm.

Gabion mesh production process

Gabion mesh, also known as gabion wire baskets or gabion panels, is an important engineering material. It is made of high-quality low-carbon steel wire or PVC-coated steel wire with corrosion resistance, high strength, wear resistance, and ductility. It is woven by a weaving machine into a mesh with hexagonal honeycomb openings. Some gabions are composed of welded meshes with square openings.

Its production process:

Galvanized steel wire, Galfan steel wire → Diameter, strength, toughness tested → Gabion mesh weaving machine (hexagonal weaving and double twisted weaving) → Gabion mesh roll cutting and forming → Anti-rust paint or covering with protective materials

This is a wire mesh material for outdoor use, mainly used in slope protection, flood embankments, roadbed protection, slope reinforcement, foundation reinforcement, foundation pit support, landscape modeling, slope greening, etc.

Azerbaijan Project Transportation

Case Summary

Although the customer of this Azerbaijan ordered more products, finally we still shipped in advance, and the customer also gave us a high degree of trust, so many orders at once, thank you for the customer’s trust, Wanzhi Steel must be more and more better and better, for more customers to bring satisfied with the product.

Wanzhi Steel Factory

Wanzhi Steel Factory: Anping County, Hebei Province, China
MOQ: 3 Tons
Our Advantage: One-stop supply (including but not limited to: galvanized wire, galvanized bar, Steel Reinforcement Bar, annealed wire, binding wire, High Tensile Wire, barbed wire, alloy wire, Chicken Wire Mesh, welded wire mesh, chain link fence, mesh screen, wire mesh, mesh fence…)
Processing Services: Bending, Welding, Weaving, Annealing, Stamping, Cutting
Established: 13 years
Factory area: 10000+ square meters
Our delivery time: 7-20 days
Sample service: Free available
After-sales period: 1 year

Export Destinations: Export Destinations: Worldwide (Zimbabwe, Kazakhstan, Botswana, Zambia, Guyana Turkey, Algeria, Latvia, Tajikistan, Kyrgyzstan, Serbia, Ethiopia, Uruguay, Ecuador, Afghanistan, Slovakia, Kuwait, Argentina, Nicaragua, Mexico…)

 

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